CS400 Kiln Shell Imaging System
Category: IR systems
Key features
- Map entire kiln surface and display in real-time thermogram format
- “One brick” resolution hot spot detection, even in shadowed areas
- Fail-Safe “hot spot” alarm outputs (PC independent)
- On board Ethernet TCP/IP communication
- Interface with other programs via OPC
- Refractory Management software
Product overview
Picture every brick in your kiln in real-time with continuous infrared monitoring that can help prevent costly shutdowns and extend production runs. Specifically designed for harsh kiln environments, the CS400 Process Imaging System is a fully integrated solution that continuously monitors kilns for hot spots – helping your team avoid costly damage and unscheduled downtime.
At the core of the CS400 System is the MP Linescanner, which provides accurate, edge-to-edge and real-time thermal imaging and temperature measurements for continuous processes so you can get a complete picture of your application.
The CS400 Kiln Shell Imaging System features specially designed software, which relies on standard Ethernet and/or CPM ports. Because the graphic user interface is designed specifically for kiln applications, the software is easy to set up and use with little operator training required. With a variety of options and accessories, the CS400 system expands to become a comprehensive kiln monitoring tool.
User Friendly Software Provides Easy Configuration and Startup
The CS400 Kiln Shell Imaging System features specially designed software, which relies on standard Ethernet and/or CPM ports. Because the graphic user interface is designed specifically for kiln applications, the software is easy to set up and use with little operator training required. With a variety of options and accessories, the CS400 system expands to become a comprehensive kiln monitoring tool.
Rapid Set up
Using intuitive set up screens, operators can easily enter the kiln’s physical dimensions and linescanner position. Once established, the software displays the resulting configuration and manages temperature profile calculations.
Integrated Shadow Monitoring
Point sensors can be quickly configured to cover any shadow area created by the tires or by physical obstructions, such as buildings or utility poles. All sensors are configured from one screen and, since the software senses any conflicts and notifies the operator, set up errors are virtually eliminated.
Kiln Shell Thermal Image
The software provides a thermal image of the entire kiln shell surface, with a zoom function that allows detailed examination of areas of interest. Temperature range, color palettes and zone alarms are easily configured within the user-friendly software. Other useful information, such as burning zone temperature, lap time and the scanner’s internal temperature, is displayed in the status bar to provide a complete system status without changing screens.
Historical Data Analysis
Kiln shell temperature snapshots are taken at user-defined intervals and stored in both short-term and long-term databases for later review. Data can be viewed as thermograms, histograms or as line charts to monitor gradual refractory degradation or other changes.
Integrated Live Ring Migration
Proximity sensors measure the rotation of each tire and calculate the tire slip at each location. Results are calculated and displayed for each rotation as well as being stored for data analysis. Any deviation beyond user-defined limits results in immediate alarms.