by Ana Urbina (Admin)
Want to ensure only quality products leave your production line? Try our DC-Inspector today!
In modern, highly automated cold forming lines for sheet metal, defects often go unnoticed when they appear outside the working part. Since these areas are removed and discarded before the component leaves the system, potential issues such as waviness or cracks in the scrap section remain undetected, leading to thinning, unwanted distortions, and compromised product quality.
Control your production with the power of AI
The 3rd generation AI-controlled DC-Inspector for Inline monitoring from Selmatec is designed to detect drawing edge issues, waviness or cracks before they become a serious issue. By synchronizing with the press and component transport feeders, the system ensures that cameras are triggered at the right moment, capturing clear and unobstructed images of the forming process. Each component is analyzed in real time, and if any anomalies are detected, the system generates an immediate alert.
To further enhance efficiency, the system synchronizes defect information with the press line, enabling automated sorting. As a result, affected components can be flagged and ejected before they continue through production, reducing waste and preventing faulty parts from reaching the next stage.
Combine our solution with smart LED guides for manual handling
For manual handling at the end of the press line, Selmatec offers the innovative LED status strip. Mounted along the conveyor belt, this system follows each component in real time, displaying a color-coded light signal that indicates whether a part meets quality standards or requires further inspection. If necessary, additional markings can highlight components that need to be sent to the laboratory for further analysis, providing operators with clear, immediate information.
Beyond real-time monitoring, the DC-Inspector also supports detailed root cause analysis through offline data evaluation. By recording inline image data and linking it with process parameters and production recipes, manufacturers can compare actual values with expected targets. This information is retrieved directly from system controls via OPC DA/UA, making it easy to trace potential sources of error. Through historical data analysis, deviations can be quickly identified, helping manufacturers optimize their processes and prevent recurring issues before they affect production quality.
Our DC-Inspector Inline is a game-changer for the sheet metal forming industry. Whether you’re aiming to reduce waste, improve efficiency, or enhance product consistency, the DC-Inspector Inline is your partner in achieving excellence. Contact our experts today to explore how the Selmatec DC-Inspector Inline can be tailored to meet your needs.